Our company's team of experts has been performing overhauls on all types of conventional and CNC machine tools (lathes, milling machines, machining centers, band saws, grinders, bending machines, presses, stamping machines, and more) for many years.
During years of intensive use, machine tool parts are prone to wear and tear. On such machines, precision and reliability are lost in the production process, product defects often appear, and frequent downtime increasingly drives up the cost of production on these machines. Overhauling and retrofitting machine tools offers many benefits to the owner. It reduces the occurrence of scrap, shortens production cycles, and minimizes the cost incurred due to machine downtime, while also increasing work productivity. Through overhaul, retrofitting, and rebuilding, older machine tools are brought to the technological level of completely new machines.
A detailed machine tool overhaul includes:
- Grinding the machine's slideways
- Replacement of bearings, gearbox reducers, pulleys and belts, lead screws, nuts, and drives
- Detailed laser geometry alignment of the machineHydraulic system replacement
- Impulse lubrication system replacement
- Installation or replacement of the machine's CNC control system along with programming and parameterization (we mainly install numerical controls from Siemens, Heidenhain, and Fanuc)
- Installation of tool changers
- Installation or replacement of measuring systems (digital position readers, rotary encoders, and linear measuring systems) from manufacturers Heidenhain or Siemens
- Replacement of the machine's electrical installations with limit switches and micro switches
- Wiring and assembly of electrical cabinets
- PLC programming and parameterization
- Optimization of drives and controllers
- Testing and control of operational correctness
- Creation of complete documentation on the work performed and the installed items
All work is carried out in the shortest possible time according to the actual determined necessary interventions on the machine, and all in accordance with prior agreement. Machine overhaul and retrofitting are performed in production halls directly adjacent to the company's headquarters or in the client's production facilities. We recommend the location for the machine overhaul and retrofitting where it is most possible to reduce labor costs as well as handling, transport, and customs costs.
In addition to overhaul, retrofitting, and rebuilding services, we also provide all types of service and upgrades for electronic and mechanical equipment on machine tools, as well as partial machine overhauls. According to your needs and requirements, we are able to carry out complex machine modifications so that they fully meet your needs. We can offer you the installation and programming of the machine's PLC, complete tool changing systems, pallet changing systems, single or multi-axis rotary tables, rotary heads, etc.
We provide a warranty on all completed work, and we offer service and maintenance services for your machine tools both within and outside the warranty period.
